Life Fitness Treadmill 5500 HR User Manual

Life Fitness Model 5500HR Cross-Trainer Service Kit Instruction (GK61-00002-0006)  
How To… Replace the Pedal Lever Assembly  
Tools required: Phillip screwdriver, Allen wrench set, 3/8” Socket set, and Standard wrench set  
Step 1  
Unplug the unit at the electrical outlet.  
Pe da l Le ve r Nuts(2)  
Torque  
30-35 FT. LBS.  
Roc ke r Arm s  
Step 2  
Remove the six(6) screws from the  
OUTER LINK COVER and remove.  
Bolts(2)  
Step 3  
Remove the TIE ROD.  
Re a r Cove r RH  
Step 4  
Remove the ANTI-LIFT BRACKET  
and lower the PEDAL LEVER  
ASSEMBLY.  
Pe da l Le ve r RH  
Step 5  
Remove the nut and bolt securing the  
pedal lever to the ROCKER ARM, and  
remove the pedal lever.  
Cove r Sc re ws(6)  
Torque  
6-10 IN. LBS.  
Bolts(2)  
Anti-Lift  
Step 6  
Anti-Lift Bolts(2)  
Torque  
30-35 FT. LBS.  
Remove the inner link cover screws(4)  
and remove the inner link cover.  
Bra c ke t  
Oute r Link  
Cove r  
Linka ge Nuts(2)  
Torque  
Spa c e r  
Step 7  
Sna p  
Ring  
18-20 FT. LBS.  
Install new pedal lever in reverse  
order making sure that each pedal  
lever roller guide is centered over the  
roller before tightening the mounting  
bolt. Loosen the pedal lever so that it  
is centered on the roller, then tighten  
the mounting bolt from 30-35 ft lbs.  
Thrust  
Wa she rs  
Wa ve  
Wa she r  
Thrust  
Wa she rs  
Tie Rod  
Fla t Wa she r  
M051-00K61-A020  
 

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